We provide heavy press equipment installation, line decommissioning and relocation, and end-of-line automation solutions for metal processing, casting, rolling mill, and mining facilities. Working across industrial production sites including AK-PRES and BMC, our project scope covers everything from the installation of very high-tonnage press machines and heavy equipment logistics to welding and cutting lines and foundry facility setups.
The metal sector demands a specific engineering discipline — shaped by heavy-tonnage equipment, high mechanical load requirements, and strict on-site safety conditions. BIOS manages all of this under a single point of responsibility: heavy lift operations, mechanical and electrical installation, automation integration, and testing and commissioning. Our references, including the AK-PRES SIMPAC 1,200-tonne press installation, stand as direct evidence of our heavy equipment installation capability and our project management discipline.
- Rolling mill equipment and foundry facility installation
- Welding, cutting lines and high-tonnage press systems
- Heavy equipment logistics and site rigging
- Mechanical and electrical installation and commissioning
- End-of-line automation and equipment integration
At the AK-PRES facility, we carried out the positioning, mechanical and electrical installation, testing, and commissioning of a 1,200-tonne capacity SIMPAC press machine. The full scope — from safely offloading the heavy-tonnage equipment from the transport vehicle and rigging it to the installation area, through unpacking, main structure erection, and mechanical and electrical integration, to final testing and commissioning — was executed under a single project coordination structure.
Site works were carried out by a team of one project manager, 5 mechanical technicians, and 4 engineers. The project was completed within 2 months, with all design tolerances and manufacturer specifications fully met.
The system was commissioned in line with the customer's production schedule — with our on-site support continuing until the press was running at its target production rate.
