Maintenance and Repair Solutions

Reactive maintenance fixes equipment after it fails. Preventive maintenance services equipment on a schedule — every X operating hours or Y months — to catch wear before it becomes failure. Predictive maintenance uses sensors and condition monitoring (vibration, temperature, oil analysis) to service equipment only when data shows it's needed. Reactive costs the most. Predictive costs the least over time. Most lines run a mix of all three — and we build the right mix for yours.

Both. Service agreements cover scheduled visits, defined response times, and stocked spare parts — best value for production-critical lines. Job-by-job work covers one-off repairs, single shutdown campaigns, or projects outside an existing contract. Most customers start job-by-job and move to agreement once we've proven the engineering.

Yes. We're a multi-OEM service partner — our engineers are trained on equipment from major brands across mechanical, electrical, and automation. For specialized OEM-restricted work, we coordinate with the original manufacturer. Where the OEM is gone, defunct, or charging a premium for a part swap, we deliver the same work with documented quality.

Yes. All sizes — from small servomotor gearheads to multi-stage industrial reducers. Scope covers inspection, lubrication, alignment, bearing replacement, oil sampling, and full refurbishment. Vibration analysis and laser alignment available on request.

OHSAS 18001 occupational health and safety certification covers all our service operations. Site-specific HSE procedures are reviewed before each engagement: LOTO (lockout/tagout), confined space, working at height, hot work permits. Our engineers carry the certifications your site requires, and we won't sign off on a job until HSE is signed off.

Critical failures on contracted lines: engineer dispatched within hours, on site same day for most locations. Non-contracted breakdowns: response time depends on availability and travel. For the fastest response, a service agreement is the right answer — your line is in our schedule, your spare parts in our stock map, and our engineer-of-record knows your equipment cold.

Deep expertise across the tire production process: Banbury internal mixers (rotor refurbishment, drop-door overhauls, drive system maintenance), extruders (screw and barrel work, gear pump service), calenders (roll grinding coordination, bearing replacement, drive alignment), and curing presses (hydraulic system service, bladder station rebuilds, mold change support). OEM-trained engineers on all four. We've supported tire plants from Banbury floor to curing press.

Activities performed, components inspected, parts replaced, measurements taken (vibration, temperature, alignment), photos of critical points, and recommended actions before the next visit. Filed in your format — PDF, customer portal, or integrated into your CMMS. Service history stays with the equipment, not in our archive.

We do it. On long-term service agreements, we layer continuous improvement programs into the maintenance work — TPM (Total Productive Maintenance) audits, 5S workplace organization, Kaizen events targeting specific recurring failures. Output: documented OEE improvement, not consultancy slides.

Automotive (OEM and Tier-1), tire and rubber, home appliances, defense, food, chemicals, energy, metal and mining, paper and packaging. Deepest reference base: automotive and tire industry. From robotic welding lines to Banbury floors, from curing presses to packaging end-of-line.